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 :: Technology Archive - November 2003  
 
AVOIDING SCREEN PRINTING MOIRE'
 
 
Two meshes superimposed at 0o
Two meshes superimposed at a slight angle



Werner Fritschi
Applications Engineering,
Sefar Inc., Switzerland.

Werner Fritschi has studied in Graphic Arts School (Zurich) with specialisation in Colour Retouching Gravure Printing. He has worked with Paris Match (France), La Presse (Montreal, Canada), Graphic Arts Corp. (USA), Graphic Color Plate (USA), Du Pont Photo Products (USA& Brazil). He is Technical Consultant (Screen Printing) worldwide for Sefar Inc. since 1982.

Many printers who use UV inks and print onto synthetic substrates like CDs/ DVDs, ceramic tiles or coated papers
must repeatedly ask themselves how moiré problems can arise with full-colour printing. Why is it that large-format 4-colour raster Y+M+C+K prints perfectly, while other areas printed on the same pass that contain just two process colours, e.g. Cyan+Magenta, show a moiré pattern? What causes the subtle wave-like artefacts in Pantone colours printed onto CDs and DVDs ?

What is the cause ?

To minimise the deposit with UV inks requires fabric with 140 threads/cm or finer. When choosing a fabric, there is not only the thread count to consider, but also the thread diameter:
27, 31 or 34 microns. These variables produce differing mesh geometries, the critical factor being whether the mesh opening is greater than, equal to, or smaller than the thread diameter.
a) Mesh opening greater than thread diameter Very high resolution: finest lines and screens.
b) Mesh opening equal to thread diameter Good resolution and service life: a compromise between a) + c)
c) Mesh opening smaller than thread diameter

Very long service life and lowest possible ink consumption: used in large-format, with coarse rasters. It is mainly with fabrics of the type shown in c) that the fabric structure is visible with both colours a phenomenon that can however only been seen under the microscope. (Solvent-basedinks are less prone to this effect.)
How can this be avoided ?
Ink properties
As is often the case, this is a compromise solution. A special binder (20% colourless medium) may be added to break down the ink raster thixotropy (flow vs. static viscosity). There is no need to switch to another ink manufacturer, and on no account should other flow agents be added.

Large format: area of full-tone cyan + 90% magenta Fabric structure becomes
visible under the microscope
CD: Pantone green on opaque white backing Fabric structure becomes
visible under the microscope
a) SEFAR PET 1000 150-27 b) SEFAR PET 1000 150-31 c) SEFAR PET 1000 150-34

Choice of fabric
As mentioned previously, fabrics a) + b) ensure better ink flow than c).

The pictures below illustrate how slightly angling one of the screens can solve the problem with no need for modified ink. Ask our application engineers we pass on our know-how! For further information contact:
Werner Fritschi, Sefar Inc., Printing Division, CH-9425, Thal, Switzerland,
Tel: +41 71 886 34 64
Fax: +41 71 886 35 91
E Mail:    werner.fritschi@sefar.ch
Website: www.sefar.com
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